SoftWear Automation - Detailed Review

Here are some frequently asked questions about SoftWear Automation’s Sewbots, along with detailed responses:

What is SoftWear Automation and what do they do?

SoftWear Automation is an Atlanta-based company that specializes in machine vision and advanced robotics. They have developed revolutionary, patented technology known as Sewbots, which fully automate the sewing process for various sewn goods, including T-shirts, bath mats, and parts of blue jeans.

How do Sewbots work?

Sewbots use a combination of high-speed computer vision and lightweight robotics to manipulate fabric and guide it through the sewing process. Small cameras map the fabric, enabling the robots to identify fabric distortion and make real-time adjustments. This technology replicates the micro and macro manipulations of a human seamstress, ensuring precise and accurate sewing.

What are the key features of Sewbots?

• Machine Vision: Sewbots use computer vision to analyze the cloth, discern where to sew, and replicate human adjustments.
• Robotic Manipulation: Lightweight robots steer fabric to and through the needle with greater speed and accuracy than a human.
• Real-Time Adjustments: Sewbots recognize textile distortion and adjust the material in real-time.
• Flexibility: Sewbots can be programmed to change sewing patterns for various garment styles.
• Accuracy: Sewbots commit mistakes only 0.7% of the time, significantly reducing errors compared to manual sewing.

How fast can Sewbots produce garments?

Sewbots can significantly increase production speed. For example, they can produce one T-shirt every 22 seconds, resulting in a production rate of 800,000 T-shirts per day.

What are the benefits of using Sewbots?

• Increased Production Speed: Faster production rates compared to human seamstresses.
• Reduced Labor Costs: Automation reduces the need for manual labor, lowering personnel costs.
• Improved Accuracy: Higher accuracy and fewer errors.
• Greater Flexibility: Ability to produce a variety of garment styles.
• Enhanced Sustainability: Bringing manufacturing closer to consumers and reducing raw material waste and carbon emissions.

How does the cost structure work for using Sewbots?

Companies can lease Sewbots through the “SEWBOTs As A Service” program, which starts at a monthly fee of $5,000. This breaks down to approximately $55 per shift, based on 7 days a week and 3 shifts per day. This model allows for immediate return on investment without high initial capital costs.

What kind of products can Sewbots produce?

Sewbots are capable of producing a variety of sewn goods, including T-shirts, bath mats, towels, and parts of blue jeans. They are particularly focused on apparel items like T-shirts and jeans.

How sustainable is the manufacturing process using Sewbots?

The manufacturing process using Sewbots is designed to be sustainable. It involves using sustainable materials, reducing raw material waste, and bringing manufacturing closer to consumers, which helps in reducing the carbon footprint associated with long supply chains.

Can Sewbots be integrated into existing manufacturing lines?

Yes, Sewbots can be integrated into existing manufacturing lines. They are flexible and can be programmed to adapt to different sewing patterns and production needs, making them compatible with various manufacturing setups.

What is the impact of Sewbots on job creation and local economies?

The use of Sewbots can make it economically viable to reshore manufacturing to countries with higher labor costs, creating new job opportunities and boosting local economies. This is achieved by reducing labor costs and improving production efficiency.